CM Cyclone & Hurricane 360 Hoists: What’s The Difference?

Selecting the right hoist is essential for maximizing efficiency and safety in industrial operations. Columbus McKinnon’s CM Cyclone and Hurricane 360 hoists represent two of the most robust options available today, each designed with unique features to meet specific lifting needs.

The CM Cyclone, a long-standing favorite, is revered for its durability and traditional design, making it a reliable choice for rigorous applications. In contrast, the Hurricane 360 introduces innovative features such as a 360-degree rotating hand chain cover, offering unparalleled flexibility and ease of use, especially in confined spaces.

We created this guide to explore the distinct characteristics of these two models, helping users understand their functionalities and guiding them in choosing the most suitable hoist for their specific requirements.

The CM Cyclone hand chain hoist, introduced in 1904, is renowned for its robust construction and reliable performance. Let’s explore the key aspects of the CM Cyclone that make it a staple in various industrial sectors.

Design and Durability

• Material: The Cyclone is constructed with a high-strength, heat-treated aluminum alloy housing that balances lightness with durability.
• Gearing System: It features precision-machined and heat-treated gears and bearings, ensuring efficient performance and longevity even under rigorous use.

Versatility in Applications

• Industry Usage: Widely adopted across industries such as manufacturing, construction, and entertainment for stage rigging.
• Capacity and Customization: Available in capacities ranging from a quarter ton to 10 tons, with various lift heights to accommodate different operational requirements.

Key Features

• Weston-type Automatic Brake: This enclosed brake system provides dependable load control and is designed for easy maintenance, contributing to reduced downtime.
• Rugged Hoist Alloy Chain: Adds significant strength and durability, vital for safety and long-term use.

Maintenance and Interchangeability

• Part Interchangeability: The Cyclone boasts a high level of part interchangeability, simplifying repairs and minimizing the need for extensive spare part inventories.
• Cost Efficiency: This interchangeability also aids in keeping maintenance costs low, enhancing overall operational efficiency.

The CM Hurricane 360 is a modern innovation in the realm of hoists, designed to enhance flexibility and safety in diverse operational environments. Let’s delve into the distinct characteristics and functionalities that define the Hurricane 360.

Innovative Design

• 360-Degree Rotation: The standout feature of the Hurricane 360 is its unique hand chain cover that allows the chain to be rotated 360 degrees. This enables operators to use the hoist from virtually any position, making it ideal for confined or restricted spaces.
• Flexible Operation: This rotational capability significantly reduces the effort required to operate the hoist, thereby increasing efficiency and reducing operator fatigue.

Enhanced Safety Features

• Patented Brake System: The Hurricane 360 incorporates a patented brake system that ensures reliable load control, which is critical for the safety of both the load and the operator.
• Durability: Constructed with durable materials, the Hurricane 360 is built to withstand harsh working conditions, ensuring longevity and continuous performance.

Versatility in Use

• Range of Capacities: Like the Cyclone, the Hurricane 360 is available in a variety of capacities, suitable for different industry needs, from light-duty tasks to heavy industrial applications.
• Adaptability: Its design allows for ease of use in overhead lifting, pulling, or dragging applications across various industries including construction, manufacturing, and utilities.

User-Friendly Maintenance

• Ease of Maintenance: The design of the Hurricane 360 not only focuses on operational efficiency but also simplifies maintenance procedures. Its construction allows for easy access to parts that require regular maintenance or replacement.
• Ergonomic Features: Additional ergonomic features are incorporated to enhance user comfort and safety during operation, further promoting long-term usability.

While both the CM Cyclone and Hurricane 360 hoists are revered for their reliability and performance, they are designed with distinct features tailored to different operational needs. Understanding these differences can help users choose the most suitable hoist for their specific requirements.

Mechanical Design

• Chain Rotation: The most significant difference lies in the chain operation. The Hurricane 360 features a unique hand chain cover that rotates 360 degrees, allowing operation from any angle and significantly enhancing maneuverability in tight spaces. In contrast, the Cyclone uses a more traditional setup that does not offer this level of flexibility.
• Brake Systems: Both models incorporate advanced brake systems, but the Hurricane 360’s patented brake system is specifically designed to provide superior control and safety during the 360-degree rotation.

Usability and Efficiency

• Ease of Use: The rotational capability of the Hurricane 360’s hand chain significantly reduces the physical effort required from the operator, which can be a critical factor in environments where space constraints complicate standard lifting operations. The Cyclone, while highly efficient, does not provide this ergonomic advantage.
• Application Suitability: The Cyclone’s rugged design and traditional operation make it ideal for heavy-duty applications where durability and reliability are paramount. The Hurricane 360, meanwhile, excels in situations that require flexibility and ease of use, such as in confined spaces or for tasks that involve complex lifting angles.

Durability and Maintenance

• Construction: Both hoists are built with high-quality materials designed to withstand demanding industrial environments. However, the design of the Hurricane 360 includes additional ergonomic features that enhance comfort and reduce the risk of operator fatigue during extended use.
• Maintenance Needs: The Cyclone is noted for its interchangeability of parts, which simplifies maintenance and reduces the need for extensive spare parts inventories. The Hurricane 360 is designed for easy access to components that may need regular maintenance, thereby minimizing downtime.

Target Industries

• Cyclone: Traditionally favored in industries like construction, manufacturing, and even entertainment for stage rigging due to its straightforward, robust functionality.
• Hurricane 360: Best suited for applications requiring high maneuverability and flexibility, such as in utilities, maintenance, and anywhere space is limited.

To illustrate the practical benefits and distinct functionalities of the CM Cyclone and Hurricane 360 hoists, let’s explore a few case studies that highlight their applications in different industrial settings.

CM Cyclone in Construction

Project: High-rise Building Construction
Location: Chicago, Illinois
Challenge: Handling heavy construction materials on a congested site with limited ground space.
Solution: Multiple CM Cyclone hoists were employed to lift and position heavy steel beams and concrete panels. The rugged design and durability of the Cyclone ensured safe and efficient operations, despite the heavy loads and harsh working conditions.
Outcome: The project was completed on schedule with an exemplary safety record, underscoring the Cyclone’s reliability and performance in tough environments.

CM Hurricane 360 in Manufacturing

Project: Automotive Parts Assembly
Location: Detroit, Michigan
Challenge: Maneuvering large automotive components within a confined assembly area.
Solution: The Hurricane 360 hoists were implemented to allow workers to rotate and position components precisely without repositioning the hoist itself, thanks to its 360-degree rotating capability.
Outcome: The flexibility of the Hurricane 360 significantly reduced the time and effort required for assembly tasks, leading to higher productivity and reduced operator strain.

CM Cyclone in Entertainment

Project: Theatrical Production Setup
Location: Broadway, New York
Challenge: Rigging complex stage setups with precision and safety.
Solution: The Cyclone was used for its precision lifting capabilities, allowing stage designers to safely adjust heavy lighting and sound equipment.
Outcome: The Cyclone’s reliable load control contributed to flawless stage transformations and enhanced safety during performances.

CM Hurricane 360 in Utility Maintenance

Project: Electrical Grid Maintenance
Location: San Francisco, California
Challenge: Performing maintenance tasks in tight spaces around high-voltage equipment.
Solution: The Hurricane 360 was selected for its ability to operate from any angle, which was crucial in the constrained spaces typical of electrical substations.
Outcome: The hoist’s versatility allowed for quicker and safer completion of maintenance tasks, minimizing downtime and enhancing safety.

When deciding between the CM Cyclone and Hurricane 360 hoists, it’s important to consider the specific needs of your operations, the environmental conditions, and the type of loads you will be handling. Here are several factors to help guide your decision-making process:

Assessing Operational Requirements

• Space Constraints: If you frequently operate in confined or restricted areas, the Hurricane 360’s ability to perform lifts from virtually any angle can significantly enhance efficiency and safety. Its 360-degree rotating hand chain allows for more flexible positioning and operation.
• Load Weight and Type: Consider the typical weight and nature of the loads you handle. The Cyclone is particularly suited for heavy-duty tasks where high durability and robustness are required, making it ideal for construction and industrial environments.

Evaluating Environmental Factors

• Workplace Environment: The working environment is crucial in choosing the right hoist. The Cyclone’s rugged design makes it suitable for harsh environments where it might be exposed to dirt, dust, and other particulates. Meanwhile, the ergonomic and flexible design of the Hurricane 360 makes it ideal for indoor applications where maneuverability and precision are key.
• Frequency of Use: For operations where the hoist will be used frequently and in varied locations, the ergonomic advantages and easy setup of the Hurricane 360 may be beneficial. For less frequent, more stationary applications that require durability and longevity, the Cyclone may be preferable.

Consider Maintenance and Longevity

• Maintenance Resources: If your facility has limited maintenance capabilities, the simpler design and part interchangeability of the Cyclone could be a deciding factor, as it simplifies repairs and maintenance. The Hurricane 360, while robust, may require more specialized maintenance due to its more complex rotating mechanism.
• Cost of Ownership: Initial purchase price is just one aspect of cost. Consider the long-term maintenance costs, availability of replacement parts, and the durability of each model under your specific operational conditions.

Consult with Professionals

• Expert Advice: Don’t hesitate to consult with hoisting experts or the manufacturers themselves. Their insights can be invaluable in understanding how each model might fit into your specific operational framework.
• Trial Periods: If possible, arrange for a trial period with each hoist type. Real-world usage can provide clearer insights into how well each model meets your operational needs.

Selecting the right hoist for your industrial needs—whether it’s the CM Cyclone or the Hurricane 360—is a decision that impacts not only the efficiency of your operations but also the safety and well-being of your workers.

The CM Cyclone, with its robust design and long-standing reliability, is ideal for heavy-duty applications where durability is paramount. On the other hand, the Hurricane 360 offers unmatched flexibility and ease of use, particularly beneficial in confined or complex environments where maneuverability is critical.

In making this choice, consider the specific requirements of your operations, including the environmental conditions, the nature of the loads, and the frequency of use. Both hoists bring distinct advantages to the table, and understanding these can help ensure that you invest in a solution that maximizes productivity and maintains safety standards.