Hand Chain Hoist Troubleshooting & Repair Guide

Hoists are essential tools in various industries for lifting and lowering heavy loads. The chain hoist, a popular type, operates using a chain and has several parts that can wear out or get damaged with frequent use. In this article, we will guide you through the steps to fix common problems that occur in a chain hoist.

However, please note that if you are not familiar with tools or do not have experience in fixing mechanical equipment, it is better to seek help from a professional.

The first step in any repair process is to accurately identify the problem. Common issues with chain hoists include:

• The hoist not lifting the load: This can happen due to several reasons like a damaged chain, worn-out gears, or a malfunctioning brake.
• The chain getting stuck or not moving smoothly: This can be caused by a dirty or rusty chain, damaged sprockets, or foreign objects stuck in the chain.
• The hoist making unusual noises: Unusual noises can indicate problems with the gears, bearings, or other moving parts.
• The brake not holding the load: This can happen due to worn-out brake discs, a weak spring, or improper adjustment of the brake.

Carefully inspect the hoist and operate it (without any load) to understand the nature of the problem better. It is also a good idea to check the user manual or the manufacturer’s website for troubleshooting guides.

Before you start the repair process, make sure to disconnect the hoist from any load and power source. Also, place the hoist on a flat, clean surface. Carefully disassemble the hoist, making sure not to lose any small parts like screws or washers.

It is advisable to take pictures during the disassembly process to help you reassemble the hoist correctly later on. Arrange the disassembled parts in the order they were removed to make the reassembly process easier.

Once the hoist is disassembled, clean all the parts using a suitable cleaning agent. A mild detergent or a degreaser can be used to remove dirt and grease from the parts. Use a wire brush to remove rust from metal parts.

Carefully inspect all the parts for signs of wear or damage. Pay special attention to the chain, gears, brake, and hook. Check for any cracks, deformations, or excessive wear. Replace any damaged or worn-out parts.

The chain is one of the most critical parts of a chain hoist. If the chain is damaged or worn out, it is best to replace it with a new one. If the chain is just dirty or rusty, you can clean it using a wire brush and then lubricate it with a suitable chain lubricant. Make sure to clean and lubricate the chain thoroughly, as any dirt or rust left on the chain can cause it to wear out quickly or get stuck during operation.

The brake is another critical component of the chain hoist. If the brake is not holding the load, it may be because of worn-out brake discs or a weak spring. To repair the brake, first, disassemble it and inspect all its parts.

Replace the brake discs if they are worn out. Check the spring tension and adjust it if needed. If the spring is weak or damaged, replace it with a new one. Make sure to lubricate all moving parts of the brake before reassembling it.

Carefully reassemble the hoist using the pictures you took during the disassembly process as a reference. Make sure to lubricate all moving parts adequately. Use the manufacturer’s recommended lubricants for best results.

Make sure to tighten all screws and bolts securely. Do not overtighten them, as this can cause damage to the parts. After reassembling the hoist, operate it without any load to make sure everything is working smoothly. Adjust the brake tension if needed.

After reassembling the hoist, it is essential to test the hoist thoroughly to ensure its safety and functionality. The testing should be done in a controlled environment and following the manufacturer’s guidelines. It is always advisable to have a trained professional perform the testing and any adjustments or repairs that may be needed based on the test results.

• Check the Brake Function: Lift a load slightly off the ground and then release the operating lever. The load should stay in position. If the load drifts down, adjust the brake tension.
• Smooth Movement of the Chain: Operate the hoist without any load and check for the smooth movement of the chain. There should be no sticking or jamming of the chain.
• Functioning of all Parts: Operate the hoist and check the functioning of all parts. Make sure that there are no unusual noises or vibrations.
• Load Test: Lift a load that is approximately 125% of the hoist’s rated capacity. The hoist should lift the load smoothly without any unusual noises or vibrations.

Repairing a chain hoist can be a daunting task if you are not familiar with its parts and functioning. It is always advisable to seek help from a professional if you are not confident about doing it yourself. However, with some mechanical skills and the right tools, you can fix common problems in a chain hoist following the steps mentioned above.

Always remember to test the hoist thoroughly before using it for any lifting operations. Regular maintenance and timely repairs can ensure a long life for your chain hoist and ensure safety during operations.